Fluid Analysis
- Design of optimized lubrication condition through system level fluid analysis
- Design of optimized lubricant flow path inside the gearbox
- Gearbox efficiency increased through analysis of DRAG TORQUE, CHURNING, OIL SPLASH
R&D
Deformation Analysis
- Optimized gearbox design considering system deformation
- Reduced noise and optimized life through analysis of component deformation and misalignment of gears and bearings
Bearing Life Validation
- Analysis of oil viscosity and cleanliness in relation to temperature
- Validation considering edge contact of bearings in relation to deformation
Material and Heat Treatment Analysis
- Ensuring quality of materials and heat treatment through metallurgical laboratory operation
- Material : Chemical composition, metallurgical structure
- Heat treatment : heat treatment microstructure, case depth, hardness
- Mechanical properties : tensile, impact and yield strength
Prototyping
- Reducing development period and improving quality by operating a prototyping lab. (constant temperature and humidity control)
- Advanced verification of product quality through APQP system before mass production
Performance and durability testing
- Operation of a dedicated laboratory for verification of performance/durability of development and mass-produced products
- Verification by designing test conditions according to product characteristics and customer requirements
- Test items : Load test, endurance test, vibration (FFT) test
